Monthly Archives: February 2016

The Latest Ultra-sensitive Gas Sensors

By using Graphene doped with Boron, scientists have developed ultra-sensitive gas sensors that could one day be able to detect the presence of one molecule of gas in a thousand trillion molecules of air.

Various gases, such as those produced by explosives, are specifically difficult to detect – you need extra-sensitive sensors. However, scientists are considering Graphene as being the new material for creating a stream of electronic devices, including sensitive gas detectors. Graphene has high conductivity and is useful as a gas detector as a one-atom thick, two-dimensional material.

In the Pennsylvania State University, a team of international researchers has created an amalgam from Graphene and Boron. This amalgam has the property to detect particular gases down to the level of mere parts per billion. The team is confident of ultimately making detectors sensitive enough to detect exceedingly tiny amounts of gas in the order of parts per quadrillion.

Scientists have paired Boron atoms with Graphene and created a heteroatom structure. Here, non-carbon atoms bond with carbon atoms to form part of a molecular ring. The structure acts as a sensitive sensor to detect exceptionally low concentrations of gas molecules. It can detect parts per million of Ammonia and parts per billion of Nitrogen Oxide. According to the scientists, this is equal to an ammonia detection rate of 105 times and Nitrogen Oxide sensitivity of 27 times more than what the untreated Graphene can detect.

Mauricio Terrones, a professor of physics, chemistry and materials science at the Pennsylvania State University, says they have been pursuing the project for the past four years. Although they had doped Graphene with atoms of Nitrogen earlier, doping with Boron proved much more challenging. However, once they sorted out that difficulty, they were able to synthesize the boron graphene, collaborations with experts in the US and other countries in the world confirmed their research and the properties of the material.

Graphene is essentially Carbon, while Boron is an element sitting right next to Carbon on the periodic table. That means they have similar atomic structures and therefore, should combine relatively well. However, compounds of Boron are not stable with exposed to air – they break down rapidly – making it difficult to combine the two elements when using normal Graphene production methods.

Researchers overcame this by using a special technique called chemical vapor deposition assisted with a bubbler. This method isolates the atmospheric boron when incorporating the element with the Graphene. The process produces sheets of Boron-doped Graphene of size equal to one-square centimeter.

They then transferred the sheets to the Honda Research Institute USA in Columbia, OH. Here, they compared the performance of the sheets with the performance of known highly sensitive gas sensors. Scientists at the Novoselov lab at the University of Manchester, UK examined the electron transport function of the sensors. Simultaneously, contributing researchers in Belgium and the US established the meld of Boron atoms within the Graphite lattice and studied the influence of their interaction and influence with Nitrogen Oxide or Ammonia.

According to Dr. Avetik Harutyunyan, the Chief Scientist and project leader at the Honda Research Institute USA Inc., this multidisciplinary research offers new avenues for further exploring ultrasensitive gas sensors.

Linear Guide Wheel Applications have a Low Cost Solution

Linear guides, when applied to industrial uses, require substantial load capacity. To withstand the dynamic and complex forces properly, linear guides need adequate load capacity in a variety of orientations. Such forces may originate from different sources such as the moving masses, force of gravity, modifications and oppositions to motion caused by cutting tools or other process requirements. Since it is difficult to locate the payload mass always in the ideal position directly over the linear guide wheel, cantilever and gantry configurations require a combination of radial and axial load capacity. Guide wheels contain two rows of angular contact ball bearings, which can accommodate forces in different directions.

Low cost linear guide wheel applications can consider such guide wheels for simplified load conditions. Radial wheels are the answer to requirements where the center of mass can be situated close to the centerline of the guide wheel. Accommodating the center of the moving mass close to the centerline of the guide wheel substantial axial load capacity is unnecessary since the load on the wheel is a radial load.

Therefore, it is wasteful to specify a linear guide wheel bearing designed with high axial load capacity where there are no axial loads.

Many industries consider radial wheels as a major innovation. These include the woodworking industry, where they utilize the product during the design of processing machinery as well as in the finished goods. Accomplishing reliably smooth motion in environments heavily contaminated with debris, such as in process and sawdust grit is now budget-friendly, especially because of rapid failure of traditional linear bearings.

Processing applications consider radial wheels as an ideal product. These include machine doors and guarding, material handling aids, assembly workstation tools, adjustable position jigs and fixtures, guided sawing, CNC engraving and many other production floor activities. Finished products such as adjustable furniture, heavy-duty drawer slide applications, motorized doors and windows, sliding wall panels and other multitude of other market-defining products use radial wheels as the design is well-suited for use in such products.

It is easy to install radial wheels on products or equipment. You need only simple hand tools and off-the-shelf fasteners. Their simplified and non-adjustable concentric centerline design allows them to be mounted without bushings as the through-hole geometry accommodates standard metric or inch fasteners. Low stiffness or compliant applications utilize them commonly. For example in free-hanging wall panels, where there are no rigid fit-up adjustments. However, alternate guide wheel products can accommodate implementation of rigid preloaded systems with simple mechanisms that are external to the guide wheel.

Radial wheels usually have a 90-degree V-groove on the perimeter and roll on matching 90-degree running surfaces. The linear guide truck may have the 90-degree surface in the traditional dual-V. Manufacturers offer the tracks with optional mounting holes in AISI grade carbon steel or stainless steel hardened or unhardened. Both material types have the same ball retainer cages, seal and grease. Typically, the ball cage is made of glass-reinforced nylon and the seal is made from nitrile butadiene rubber combined with stainless steel. The bearings are usually lubricated for life.

3D Printer based on the Raspberry Pi

3D printers are becoming so very popular now and you can get them in many different sizes and configurations to suit your purpose. AON, a company providing 3D printer services in Montreal has built a prototype of a high-end dual extrusion 3D printer. A notable feature about this printer is the huge build volume of 129,600 cubic centimeters, which users can heat up to 70°C. However, most importantly, the device has an SBC that runs it – a Raspberry Pi or RBPi running the open source Linux Operating System and a 3D printer host software named OctoPrint.

AON was frustrated with the limitations of dual-extrusion printers available. They had to contend with limited build volumes, high failure rates and warped and cracked products. AON decided to address the above problems by building their own 3D printer. The result was an RBPi based high-end, 3D printer with a huge build area – 18x18x12 inches or 45x45x64 cm.

Estimated at an eventual retail price of US$4,000, the AON 3D printer (still a Kickstarter project) may not exactly be an impulse buy, since consumer 3D printers are available from $300 onwards. However, the discount price for this fascinating printer finds favor in a write-up in the 3Ders.org website.

The AON 3D printer makes use of FDM, or Fused Deposition Modeling. This is a thermoplastic extrusion technology and most other 3D printer manufacturers such as the MakerBot Replicators use it. However, the difference is AON offers dual extruder heads that operate independently.

Users printing a complex object can speed up the printing by using both extruders simultaneously. Alternatively, printing of two identical designs is possible using the same or different colors or filament materials. To prevent waste of plastic oozing from a temporarily inactive extruder, the user can park the extruder off to one side.

To heat the chamber up to 70°C, the AON 3D printer uses its 1800W heaters. AON claims this helps to reduce cracking and warping with use of high-end materials such as Polycarbonate, Nylon or ABS. The printer allows printing with PLA or other special high-temperature materials and eliminates heat creep with special devices. These include high-end E3D Volcano hot ends reinforced with a heat-resistant thermocouple and cooled with water. Another robust feature is the high-end XY gantry that can travel at 500mm/s on the XY axis.

The printer, with a size of 80x90x125cm, integrates an Azteeg X3 Pro controller board. This features SD8825 SureStepr motor drivers and the Wi-Fi enabled RBPi. According to AON, the price includes the preloaded OctaPrint and a license for a copy of the Simplify3D printer software.

As the RBPi is Wi-Fi enabled, users do not need to tether a laptop. They can use any web browser to link to OctaPrint, which runs on the RBPi or any other embedded Linux board, supporting a huge variety of 3D printers. All usual print control features are available with the web interface, and this includes uploading and previewing the gcode files. Users can also configure custom controls. Remote visual monitoring via a webcam is possible, including remote temperature monitoring.

An SSD Shield for the Raspberry Pi

CSB502SSD is a multifunction storage shield for the Raspberry Pi or RBPi 2, model B. A Rhode Island based startup, Pi2Design has designed the shield and makers of the embedded modules, Cogent Computer Systems have manufactured it. The designers have targeted the shield for a variety of industrial, medical, data storage and embedded applications.

Earlier, Pi2Design had offered the PiDrive SSD expansion card to users with a 128GB mSATA solid-state drive. The CSB502SSD plugs in directly into one of the USB ports of the RBPi and similar to the PiDrive, the CSB502SSD sips power from the RBPi. Therefore, it does not completely deplete the RBPi of power, leaving enough for other peripherals.

For both products, users do not need to buy a powered USB hub for plugging in the standalone SSD – that makes them more portable. The PiDrive is a simple storage-only device and powered via its USB connection to the RBPi. More fully featured and equipped with an onboard DC/DC converter, the CSB502SSD accepts inputs from 8 to 25VDC. The shield comes with a 2A, 12VDC wall-plugin power brick. Although the price does not include the SSD, the CSB502SSD supports up to 1TB models. You also get a microUSB-B to USB-A patch cable, a Wi-Fi antenna and mounting posts with the kit. For an extra amount, you can upgrade the power brick to one of 5A rating.

The CSB502SSD has many features. Its supply powers both itself and the RBPi, including additional features such as a temperature sensor, a real time clock or RTC, a Wi-Fi radio and much more. There is also a four-port USB hub, of which two hubs are free to use – one port is for connecting to SATA and the other for connecting to the Wi-Fi. Communication between the RBPi and the CSB502SSD is via GPIO and the I2C interfaces.

Among the specifications for the CSB502SSD is a single-wire Dallas/Maxim DS18B20 temperature sensor. With this, you can monitor the health of the SSD using the I2C interface and a unique ID of 64-bits for managing assets. The DS1339 RTC from Dallas/Maxim has a programmable alarm powered by a coin cell battery backup – this ensures proper time keeping even when the network access is lacking. The 802.11b/g/n Wi-Fi module from Ogemray, the GWF-3M08, has a Soft-AP Mode support, providing 150Mbps and an on-module IPEX connector for antenna placement.

The mSATA socket can handle up to 1TB SSD storage and because of the Prolific PL2571 SATA II bridge controller, offers great Linux support for USB to SATA. The two USB 2.0 ports can provide up to 1.5A power per port and the 40-pin mating connector can let you plug the shield directly on the RBPi 2.

Onboard the CSB502SSD is a 5V, 10A supply to power all peripherals in addition to the RBPi, which can take up to 2.5A. With the multi-function CSB502SSD shield, users can create a low cost, high-performance networked storage device for embedded systems. With the powerful combination of the RBPi 2 and the CSB502SSD, users can take advantage of the ever-expanding RBPi 2 ecosystem and applications.