Monthly Archives: March 2017

Soft Robots Mimic Biological Movements

At Harvard University, researchers have developed a model for designing soft robots. The special features of these robots include bending as a human index finger does and twisting like a thumb when a single pressure source powers the robots.

For long, scientists have followed a process of trial and error for designing a soft robot that moves organically—twisting as a human wrist does, or bending just like a finger. Now, at the Wyss Institute for Biologically inspired Engineering and the Harvard JA Paulson School of Engineering and Applied Sciences, researchers have developed a method for automatically designing soft actuators that are based on the desired movement. They have published their findings in the Proceedings of the National Academy of Sciences.

To perform the biologically inspired motions, the researchers turned to mathematics modeling for optimizing the design of the actuator. According to Katia Bertoldi, Associate Professor and coauthor of the paper, now they do not design the actuators empirically. The new method allows them to plug in a motion and the model gives them the design of the actuator that will achieve that motion.

Although the design of a robot that can bend as a finger or a knee does can seem simple, it is actually an incredibly complex process in practice. The complications of the design stems from the fact that one single actuator cannot produce the complex motions necessary. According to the first author of the paper, Fionnuala Connolly, who is also a graduate student at SEAS, the design requires sequencing the actuator segments. Each of them performs a different motion, with only a single input actuating them all.

The team uses fiber-reinforced, fluid-powered actuators. Their method uses mathematical modeling for optimizing the design of the actuators, which perform a certain motion. With their method, the team was able to design soft robots that bend and twist just as human fingers and thumbs do.

SEAS have developed an online, open-source resource that provides the new methodology in the form of a Soft Robotic Toolkit. This will assist educators, researchers, and budding innovators in designing, fabricating, modeling, characterizing, and controlling their own soft robots.

The robotics community has long been interested in embedding flexible materials such as cloth, paper, fiber, and other particles including soft fluidic actuators, which consist of elastomeric matrices. These are lightweight, affordable, and easily customizable to a given application.

These multi-material fluidic actuators are interesting as the robotics community can rapidly fabricate them in a multi-step molding process. Only a simple control input such as from a pressurized fluid achieves the combinations of extension, contraction, twisting, and bending. Compared to the existing designs, new design concepts are using fabrication approaches and soft materials for improving the performance of these actuators.

For instance, motivating applications are using soft robotics such as heart assist devices and soft robotic gloves for defining motion and forcing profile requirements. It is possible to embed mechanical intelligence within these soft actuators for achieving these performance requirements with simple control inputs. The challenge lies in the nonlinear nature of the large bending motions the hyper-elastic materials produce, which make it difficult to characterize and predict their behavior.

Monitor Appliances with Raspberry Pi

We use many appliances to help us around the house and office. However, most of them are not smart enough to inform us when they have finished the chore allotted to them. That means we have to leave whatever we are doing at intervals to check and monitor the state of the appliances. This reduces our efficiency for doing important work requiring long stretches of concentration.

All this can be set right if you have the single board computer, the Raspberry Pi (RBPi) readily available. You can program it to notify on your phone or desktop when appliances begin or end their cycles. That leaves you free to decide whether you leave your work or not to attend to the appliance.

The project is suitable for any model of the RBPi including the RBPi Zero. Actually, it makes use of a sensitive vibration sensor. Simply stick this sensor monitor onto any appliance. Any equipment, however old, generates mechanical vibrations when working. The sensor detects the minor vibrations and if they continue for a specified time, the sensor assumes the appliance is operating.

You can use this project to get notifications from any appliance such as furnaces, fans, garage door openers, dishwashers, clothes washers, and dryers, in fact, anything that vibrates when operating. Your RBPi sends tweets or PushBullet notifications when a device stops or starts vibrating.

This project needs the following parts: any model of the RBPi, a micro SD card, a USB Wi-Fi dongle, an 801s vibration sensor module, and a micro USB power source capable of supplying 1 amp. The power source can be any model of phone or tablet charger. If using an RBPi Zero, you will also need a micro USB adapter for plugging in the Wi-Fi dongle.

For this project, you can use the Raspbian Jessie Lite operating system. Download the image and transfer it onto the micro SD card. The card should have two partitions—a boot partition formatted to FAT32, and an OS partition formatted to the EXT3 file system. If you use Windows or Mac for transferring the image, you will need drivers to create the EXT3 partition.

Create and add a new ssh file in the boot partition. Include the host name and authentication data for the Wi-Fi. This will enable the ssh daemon, and you will be able to log into your RBPi from your desktop or laptop. It will also allow the OS to connect to your home network automatically when booting.

Insert the micro SD card into the RBPi socket, add the Wi-Fi dongle, and plug in the 801s vibration sensor to the RBPi GPIO pins. Make sure the pins of the sensor, the +5 V, GND, and the data pin, are connected to the proper pins on the GPIO. The data line of the sensor should go to GP15. Plug in the power source, turn the power on and you should be able to connect to your RBPi via ssh.

You will need some additional files and libraries to make this project work. Get them from here. To enable the proper notification time, set the local time zone on the RBPi.

What are Miniature Circuit Breakers?

Most places that earlier used fuses in low voltage electrical networks now commonly use miniature circuit breakers (MCB) instead. Although an MCB is much larger than a fuse holder is, the MCB has several advantages when compared to fuses.

Any abnormal condition of the network, meaning overload or fault conditions, causes the MCB to sense and automatically switch off the electrical circuit. While a fuse does not sense it, the MCB senses the abnormality in a more reliable way. Additionally, the MCB is a more sensitive device for sensing an overload than the fuse.

A blown fuse can only be confirmed by opening the fuse grip or cutout from the fuse base. For an MCB that has tripped, the switch-operating knob comes down to its off position, and this is easily visible from a distance. That allows the faulty zone of the electrical circuit to be identified easily.

Restoring the operation of supply after repair of fault takes time as the blown fuses have to rewired or replaced with the proper type. With an MCB, restoration is very quick, as it involves only switching on operation.

Deciding on a fuse for protecting an electrical circuit is not easy, as it involves selecting the proper wire gauge and material. In most cases, people use any readily available thin wire as a fuse. Comparably, deciding on an MCB is much easier, as the manufacturer offers all the specifications that help in taking a decision.

An MCB is more expensive than the cost of a simple fuse wire and base. However, the benefits of the MCB more than compensate for the increase in expenses. Although very robust and maintenance free, the MCB has to be periodically switched off and on for the spring inside to retain its tension. A non-working MCB has to be simply replaced by a new one when it malfunctions.

The MCB protects an electrical circuit from two major faults—overcurrent and short circuits. The mechanism of the MCB tripping differs for the two faults. Long time overload current causes thermal heating, which affects a bimetallic strip. As the bimetallic strip bends, it ultimately disconnects the circuit.

Shorts in the circuit are more dangerous, as they cause a huge rush of current within a very short time. The circuit may catch fire before the bimetallic strip can heat up sufficiently to trip. To overcome this, MCB has an electromagnetic plunger associated with a tripping coil. A sudden increase in the current levels trips the electromagnetic plunger, opening the circuit breaker.

Some MCBs have three positions of operation. The means of manual opening and closing operation of the MCB are designated as ON and OFF. The third position is marked as TRIPPED. This makes it easy to determine the condition of the MCB whether it has been manually closed, tripped, or has been manually switched off.

For an MCB, the trip unit is its main part. It is responsible for the proper working of the MCB. As with the fuse, for an MCB also, the important factor is the time it takes to trip. The manufacturer of the MCB gives this as the I2t figures.

LCD Touchscreens for the Raspberry Pi

Those using the single board computer, the Raspberry Pi (RBPi), can now get several high-resolution LCD screen models on the market. While they are cheap, some are designed to integrate with the RBPi specifically. SunFounder, a company specializing in accessories and kits for RBPi and Arduinos, produce a series of these screens. For satisfying different segments in the market, SunFounder has lately produced and is marketing a number of models with varying price ranges.

SunFounder LCD 10.1” HD

With a resolution of 1280×800, this high definition LCD is a true gem for RBPi fans. The screen has appropriate screw supports for use as a desktop screen. If you remove the supports, the screen can be used in any other context as well. The rear of the screen has a compartment with an electronic screen presenting input connectors in other formats such as VGA and AV, including HDMI. The back also has provision for mounting the RBPi and fixing it with screws. As the networking sockets and USB ports of the RBPi remain at the edge of the screen, cable connections are not hindered.

This high quality display has low weight and is highly adaptable to other purposes. That means you can screw it on different types of support, for which it has adequate arrangements. The viewing angle is also very good, and one is not forced to look at the upper front of the screen to be able to work with this model.

SunFounder LCD 7” HD

Significantly cheaper than its 10” elder brother, this 1024×600 TFT LCD is very compact and has convenient dimensions. However, it has a smaller viewing angle, considering this is purely a desktop model. Apart from HDMI, the LCD accepts inputs such as VGA, AV1, and AV2.

Kuman LCD 7” HD

Technically identical to the SunFounder 7”, this LCD is equipped with a touch screen. As this is somewhat cheaper, the 1024×600 Kuman TFT LCD is more economical. However, it is slightly heavier than its rival is. It accepts HDMI, VGA, and AV inputs.

SainSmart LCD 7”

If you are looking for something still cheaper, and able to sacrifice some resolution, the SainSmart model should appeal to you. At a resolution of 800×480, this TFT LCD also includes a touch screen. However, this is not a desktop model, and you must arrange for a suitable housing. Weighing considerably lower than the others do, it accepts inputs in the form of HDMI, VGA, AV1, and AV2.

Raspberry Pi LCD 7”

Although officially released by the Raspberry Foundation, this 800×400 LCD model is comparatively expensive. However, it comes with a touch screen and has a video shield for the RBPi boards. The case housing must be purchased separately, which adds to the cost.

Kuman 7”

If you are looking for a model you can assemble, this 800×480 model from Kuman makes that possible. This is the same as the other Kuman model, but less expensive. Additionally, it has a touch screen and a remote control. It accepts input formats such as HDMI, VGA, and AV.

3D Printers: Change the Shape of Your 3D-Printed Objects

When you print 3D objects on your 3D printers, they remain stable. Other than deteriorating over time, the objects do not change by themselves. However, that may be changing now. Scientists at MIT have created a new technique of printing 3-D objects where you can change the polymers in the object after printing. That means change the color of the object, grow or shrink it, or even change its shape entirely.

Associate Professor of Chemistry at MIT, Jeremiah Johnson led the research, along with Postdoc Mao Chen, and graduate student Yuwei Gu. They have written a paper on the findings, and they call the technique living polymerization. According to the team, the process creates materials whose growth can be stopped and started at will.

As they explain, after printing the material, it is possible to morph it into something else using light, even growing the material further. For instance, the team used a 3-D printed object immersed inside a solution. When they shined Ultra Violet light on the object, while it was still immersed, the resulting chemical reaction released free radicals. The free radicals bound themselves to other monomers within the solution and added them to the original object. According to the team, the process was highly reactive, and damaged the object.

At another study at the Wyss Institute for Biologically inspired Engineering of Harvard University, Dr. Jennifer Lewis is a senior author on a study on shape-shifting objects created using a 3-D printer. The team has devised a technique that allows printed objects to change their shape according to the environment.

According to the researchers at Wyss Institute, the printer creates a structure that can shift its shape. For instance, when immersed in water, the structure folds into complex and beautiful designs. The researchers claim they can adapt the process so that the printed object can fold into prescribed shapes when cooled, heated, or injected with an electrical current.

The researchers are of the opinion the technology could pave the way for generating new types of medical implants. Folding into shape when inserted into the body, such implants could generate a new family of soft electronics. According to Dr. Lewis, this is an elegant advance in the assembly of programmable materials, which a multidisciplinary approach made it possible to achieve. This has taken them farther than merely integrating form and function for creating transformable architectures.

The researchers have published their work in the journal Nature Materials. They say they were inspired by the manner in which plants grow and change their shape over time, as plants and flowers contain microscopic structures as tissues allowing them to change their shape as their environment changes. For instance, depending on temperature and humidity, plant leaves, flowers, and tendrils open or fold up.

Dr. Lewis used a printable hydrogel as it swells when added to water. The team designed specific structures under control that would change shape when placed in water. They derived the hydrogel ink from wood, and the ink had cellulose fibrils very much like the structures in plants that allow them to change shape.

IOT: The Internet of Things Helps Manage Decisions

In any era, one of the characteristics of a good leader has always been their ability to take a good decision with the limited information available to them. According to the 26th US President Theodore Roosevelt, the best thing to do in a moment of decision is doing the right thing, the next best thing is doing the wrong thing, while the worst that anyone can do is doing nothing. This brings us to the IOT

Expectations are the Internet of Things (IoT) will be networking billions upon billions of things someday. Even if considering this hype, there is no ignoring the fact that IoT is already affecting management decisions worldwide. Business managers, at all levels, are receiving information that is more relevant as soon as they need it. Connected devices are making this possible, coupled with advances in collection of data and analytics. All that is affecting the decisions they are making, and business performance and operation is seeing a deep and lasting impact.

The broad range of nascent and mature technology available with the Internet of Things ranges from microscopic sensors called smart dust, to autonomous robots, to remote monitoring and RFID tags. Predictions from Gartner forecast that from the 6.4 billion connected IoT devices in 2016, the year 2020 will witness a jump to 21 billion devices worldwide. That means over the next five years, the number of internet-connected things will swell by three times.

Keeping this explosive growth in mind, Industry Week has conducted a study—the Industry Week Industrial Internet of Things Analytics Research Study. It gauges the usage of present and future state of IOT technology by US manufacturers. It also includes a special focus on data collection and analytics, as the IoT is more about the ability to collect, analyze, and use the massive amounts of data generated by the devices rather than about the devices themselves.

For their research, Industry Week has defined the Internet of Things as products and machines containing embedded electronics and sensors, with software for network connectivity that enables control and remote data collection. They also define analytics as the process of extracting insights from raw data, enabling better decision making.

The study reveals more than half the manufacturers reporting they are currently using the IoT technology for collecting machine data. Other companies say they are collecting the data from sensors embedded within their products—the percentage here is smaller, but significant at 44%. Both groups are using the data from machine and product for generating management reports and for performing root cause analysis as and when problems crop up.

According to the study, less than 25% of the manufacturers are using IoT for purposes that are more proactive. This includes improving business decision making through data mining or development of optimization models. All this indicates the presence of a potential source of competitive advantage as well as a huge opportunity.

Surprisingly, about one third of the manufacturing leaders said they did not have any strategy specifically geared towards the Internet of Things. However, most of these manufacturers reported their senior leaders are driving the organizations to be more data centric and analytical.

How Do Air and Magnetic Hydraulic Circuit Breakers work?

Circuit breakers have replaced fuses in most electric circuits. As these are easy to select, install, and maintain, circuit breakers are more commonly employed as protection against over-current and shorts. For different applications, there are various types of circuit breakers available in the market. We will discuss two of them.

Air Circuit Breakers

Air circuit breakers use air as the medium for extinguishing the arc formed when the breaker trips. The air is usually kept in compressed form inside a cylinder. As the breaker trips and the contacts separate, the compressed air, blown through specially designed nozzles, drives the arc into a special arc chute.

Electric circuits working in the Low Voltage (LV) range use air circuit breakers extensively and they can interrupt currents of several thousand amperes. Air circuit breakers work with an inherent current sensing mechanism, which is similar to the thermo-magnetic release.

To weaken the arc, the air circuit breaker uses a component called the arc chute. This has a number of splitters to split the arc into several sections—increasing the length of the arc—thereby quenching it. The arc chute is usually made of composite refractory material, and pressurized air drives the arc, formed during the separation of the fixed and moving contacts, into this arc chute.

The industry uses air circuit breakers widely for protection of facilities and transmission lines, and these breakers are available in both three- and four-pole versions. Air circuit breakers protect electric equipment such as motors and transformers as well. Ships and mines also use air circuit breakers for protection.

Magnetic Hydraulic Circuit Breakers

Magnetic Hydraulic Circuit Breakers use the principle of magnetic effects of current to operate. Although similar in operation to the standard magnetic circuit breaker, the magnetic hydraulic circuit breaker differs as the latter has a hydraulic time delay mechanism.

The delay comes from forcing the core to move through a cylinder filled with silicone fluid. During over-current, the magnetic field it creates pulls the core into the cylinder. As the core has to pass through the silicone fluid in the cylinder, it slows down, introducing the time delay.

Therefore, after a momentary over-current has passed, the core can return to normal, without the circuit breaker tripping. With a persistent over-current, the core ultimately reaches the coil.

As the core enters the coil, it changes the reluctance of the magnetic circuit. This increases the resultant flux, which ultimately attracts the armature causing the protecting device to trip and thereby, separate the contacts.

With the contacts separating, the over-current reduces to zero. This kills the magnetic field, releasing the core to return to its original position.

This feature is a great advantage of the magnetic hydraulic circuit breakers—they automatically reset immediately after tripping. Other circuit breakers with thermal over-current elements require a cooling period before they can be reset.

Independent of the ambient operating temperature, magnetic hydraulic circuit breakers offer accurate and reliable over-current protection. The industry uses them extensively as they are relatively inexpensive and available for both AC and DC applications.

Bipedal Robots Walk Agilely on Two Legs

At the New Economic Summit (NEST) 2016 conference, in Tokyo, Japan, Andy Rubin unveiled an awesome new bipedal robot from SCHAFT. The new robot can easily climb stairs, carry a payload weighing 60 kilos, balance on a pipe, and move in tight spaces. In fact, they even showed a video where the robot can be seen climbing a narrow staircase. By positioning its legs behind its body, the robot is shown cleaning the stairs using a spinning brush and a vacuum type appendage attached to its feet. The video also shows the robot outdoors, negotiating snow, slippery rocks, and rough terrain.

According to the SCHAFT representative, they have not yet announced the robot product, and neither have they named it yet. However, the robot will be a low-cost, low power consumption, compact device that will help humankind. Incidentally, travelling over uneven terrain, tackling stairs, and lifting weights are notoriously difficult for robots.

Engineers also find it tough when deigning bipedal robots. Although one of the main advantages of making a bipedal robot in the first place is to make it adapt to uneven terrains, it also has to be steady and self-balancing. However, as Agility Robotics has demonstrated, bipedal robots can be agile too.

Coming as a spinoff company from the Oregon State University, Agility Robotics have named their bipedal robot as Cassie. Earlier, the firm’s researchers had Cassie’s predecessor, ATRIAS. In a demonstration video, ATRIAS played a slightly one-sided game of dodge ball.

According to the researchers, the robot ATRIAS was the first to exhibit gait dynamics that were surprisingly human-like. Although ATRIAS implemented walking with a spring-mass, it did not serve any purpose other than being the practical machine for a science demonstration. The researchers explained spring-mass walking as a passive mechanism mimicking the human muscles by using the elasticity of springs.

Agile Robotics has improved this mechanism with Cassey, while also adding a hip joint with three degrees of freedom. That allows Cassey to steer more easily. Cassey also has powered ankles, which means it can stand still without having to jig from one foot to the other. Agile Robotics is now mocking up a possible final design for Cassey as a consumer model.

It is interesting to consider how useful such a bipedal bot could be. Compared to a wheeled robot, a bipedal robot walking on two legs may be a complex engineering achievement. However, that means the robot can go pretty much anywhere a human can. That includes stairs, rocky grounds, anything a human can tackle.

According to Agility Robotics, Cassey and similar bots can be used for search-and-rescue operations, in areas dangerous to humans. If the bots are cheap enough, doctors can use such robots to help improve exoskeletons or prosthetic limbs. Another suggestion is to use these bots for delivering packages. However, the bots may need to have an additional telescoping stick for poking at doorbells.

Although still in the future, these bipedal robots will be useful in space exploration, walking and mapping unknown terrains. Another area where they would be welcome is in the nuclear applications, such as when cleaning up after a nuclear disaster, as the bots could be designed to remain unaffected by high doses of radiation.

The Raspberry Pi MeARM

Arms are a favorite with robotic enthusiasts. The number of joints in an arm ensures this. For instance, an arm can be made to rotate a full circle, and bend to almost at right angles. Each finger on an arm can be manipulated independently, and each finger can have at least three joints. Therefore, an arm with even two fingers and an opposing thumb can pick up objects—with pressure sensing. A simple project such as an arm can become as complicated as one can make it.

The above reasons made the original MeARM kit a veritable success. It was a pocket sized robot arm and budding Raspberry Pi (RBPi) enthusiasts quickly latched on to it. The design was simple, an open-source. It needed only three parts, the servomotors, screws, and the laser-cut parts. This simplicity spread the design round the world, making it massively successful. Although parents were skeptical of its complexity, children loved it. Its makers, the Bens, are now back with a new project, the MeARM Pi.

The new MeARM Pi, like its predecessor, is also simple enough for children to build it themselves. The RBPi gives the arm its hardware and processing power making the whole project a pleasant, fun, and simple experience. In just thirty minutes, you can build the new MeARM, connect it to your RBPi, add the Wi-Fi, connect it to your network, and start programming it using your favorite language—JavaScript, Python, Snap, or Scratch. Now, isn’t that a fun way to start learning to code?

The workings of the MeARM Pi are straightforward and simple. The GPIO pins on the RBPi drive the servos directly. The RBPi communicates directly with the joysticks using an I2C ADC. Even the on-board RGB LED gets its power directly from the GPIO pins, so playing around with colors is simplified. Although the regular 2 Amp RBPi power supply delivers all this power without any issues, you may consider using an upgraded power supply rated at 2.5 Amps, if you are planning to plug in some more devices.

The HAT with the kit has its own power supply, which will comfortably power both the arm and the RBPi. As the HAT follows the reference design for all RBPi HAT designs, the accompanying open-source Node.js app performs a few key tasks that include controlling the servos in the arm via the GPIO pins. It also reads the state of the joysticks via the ADC.

This great kit is just right for any budding programmer stepping into the world of digital electronics. The kit contains everything needed (except the RBPi): all plastic parts, Allen key screws and Allen key, four metal-gear servos, RBPi HAT with two on-board joysticks.

To improve the quality, the kit comes with metal gear servos rather than the usual plastic ones. Moreover, small fingers of children aren’t well equipped to handle screwdrivers. That is the reason for including the Allen key parts—more reliable.

Depending on preference, you can go for either the blue color kit or the orange one. The programming languages are already available on the RBPi, so as soon as you have assembled the arm, it is ready to pick up things.

How Long Does it take for a Circuit Breaker to Operate?

Electrical power systems all over the world use circuit breakers as important and critical components. As they play a key role, engineers periodically test circuit breakers. One of the most important test methods is the timing test, which measures the mechanical operating time of the breaker’s contacts. A timing test averts damage to a circuit breaker, as the incorrect operation of a circuit breaker prevents fatal consequences on connected equipment and substation personnel.

Various measuring devices have evolved for measuring the operation times of a breaker. For instance, although are no longer in use, first-generation devices used the oscillographic mode of recording curves. The present methods of testing, the second generation, are based on digital timers converting pulses to time. The latest concept for testing circuit breakers is through the analysis of signals from mechanical vibration.

Circuit Breaker Operation Times

The technically operational quality of a three-phase circuit breaker is an important parameter of its operation times—characterizing the process of opening and closing of its contacts. The international standards of the International Electrotechnical Commission, the IEC 56.3.105, define these time parameters. The standard quantitatively describes the switching on and off times of the process as:

Time discrepancy between contacts
— the diverging interval characterizing the disconnection or connection of the breaker contacts during non-simultaneous switching.

Closing time — the interval from the time of energizing the closing circuit (the circuit breaker being in the open position), to the moment the contacts strike the poles.

Opening time of the breaker — the interval from the time of energizing the opening release (the circuit breaker being in the closed position), to the moment the contacts separate at all the poles.

Worth noting is the time discrepancy between the contacts of the breaker. This should be within specified tolerance limits—usually 5 ms. This is important, as the time difference in closing or opening of all contacts may cause huge voltage spikes with a potential to damage the network and its equipment.

Digital Timer Meter

Digital timer meters are typically built with interconnected functional blocks such as input circuits, the micro-controller, a display, and a keyboard. The micro-controller is the central unit of the meter, while the input circuit eliminates disturbances and protects the unit.

The input circuit usually includes a converter with an output voltage of about 50 V. An opto-isolator ensures the optical isolation between the parts of the device directly connected to the breaker under test, and the other circuits of the meter. This protects components and digital circuits to ensure standardization of the signal for further digital processing.

Principle of Operation

The measuring process employs a principle known as the time-pulse method. This allows counting of pulses of a regular frequency in time intervals. The software in the micro-controller allows counting the pulses initiated by an external signal obtained from the breaker’s drive system.

A signal corresponding to the opening or closing of each contact of the breaker closes the time gates. As soon as the signals for the contact closure appear, the micro-controller copies the contents of the counter into its memory. The number of pulses the micro-controller counts is proportional to the interval elapsed from the moment of triggering to the moment of closing.