Daily Archives: September 26, 2022

Monitoring Battery Health

The prolific use of battery-powered instruments for regular use in the consumer and industrial fields requires monitoring battery health for proper functioning. Usually, a battery health monitoring system uses a microcontroller and a software user interface. This arrangement monitors all the batteries in a battery bank 24×7 and identifies weak batteries before they actually fail. This helps to improve the overall performance of the system. Stationary applications such as data centers commonly use such battery health monitoring systems.

In vehicles too, it is necessary to have precise and reliable information about the state of health and state of charge of the battery. Battery health is sensitive to temperature, and conventional trucks and buses with diesel engines also frequently fail during winter and autumn. Now, vehicle fleets use solutions for monitoring battery health and the fleet manager does this in a centralized manner.

Analog Devices Inc. presents a solution for monitoring the state of health of primary batteries. The LTC3337 from Analog Devices provides information such as battery cell impedance, voltage, discharge, and temperature. The data from LTC3337 is not only accurate, but the readings are in real-time.

For monitoring the state of health of the battery in real-time, the user must place the LTC3337 in series with the battery terminals. Analog Devices ensure that the series voltage drop is negligibly small when the IC is in series with the battery. Analog Devices has integrated an infinite coulomb counter with a dynamic range to tally all the accumulated battery discharges. LTC3337 stores this information in an internal register which the user can access through an I2C interface. The user can program a discharge alarm with a threshold based on this state of charge. As soon as the state of charge crosses this threshold, the IC generates an interrupt at its IRQ pin. The accuracy of the coulomb counter is constant down to a no-load condition on the battery.

Analog Devices has designed the LTC3337 to be compatible with a wide range of primary batteries with varying voltages. For this, the user can select the peak input current limit of the LTC3337 from 5 mA to 100 mA.

The user can calculate the coulombs from either the BAT IN or BAT OUT pin of the LTC3337—the AVCC pin connection decides this. Some applications require using supercapacitors at the output of the IC. Analog Devices has provided a BAL pin for connecting a stack for supercapacitors for the purpose.

Analog Devices offers LTC3337 as an LFCSP or Lead Frame Chip Scale Package with 12 leads. There is an exposed pad for improving its thermal performance.

The LTC3337 can withstand a voltage range of 5.5 VDC to 8.0 VDC at its input. Its quiescent current is as low as 100 nA. The user can preset the peak input current limits depending on the type of the primary battery. The presents are 5, 10, 15, 20, 25, 50, 75, and 100 mA levels.

LTC3337 is meant for monitoring the state of health of batteries in low-power systems powered by primary batteries. It is very helpful for batteries providing backup and supplies in keep-alive scenarios.