Tag Archives: electronic components

Is it safe to buy gray market electronic components?

What Are Gray Market Electronic Components – And Are They Safe To Buy?

Chances are the low-cost rechargeable batteries that you ordered over the net failed after one or two cycles of operation. A closer inspection would have revealed the batteries were already past their shelf life when you received them. Welcome to the world of gray market electronic components, which currently forms about 6 to 8% of the total electronic components market, and makes up as much as $60 billion dollars’ worth.

Not only outdated components, even parts rejected (and preferably destroyed) by manufacturers, find their way in the supply chain. It is only after soldering the components and sending them for testing does the realization sinks in that they are not genuine. In the $300 billion semiconductor industry, such bogus components have an annual impact of up to $20 billion.

Apart from this, the gray market is also a known issue for unauthorized sale of new and branded products diverted from the authorized channels of distribution. The gray market not only makes the high-tech companies suffer, it also affects negatively consumers and other end-users of technology, such as the military and the defense. Products advertised as new and authentic could in reality be refurbished after use. They could even be counterfeit. Using counterfeit or non-conforming parts could have significant effects on the performance of the product. In the case of defense and military, these effects could also be catastrophic.

Components Direct recently conducted a study for a leading semiconductor supplier. They found over 90 million units of the products, both analog and digital devices, with over 7,000+ part numbers, were floating in the gray market. Over 80% of the products were in the Asian gray market, and 8% appeared in the EMEA (Europe, the Middle East and Africa) and North America. More than 29% of their gray market product had date codes of less than one year, although the product age spanned several years. Nearly 15% of these products had date codes more than 11 years old.

This demonstrates that no end consumer is immune to unauthorized products, irrespective of whether you are a military sub-contractor searching for obsolete components, or an OEM (Original Equipment Manufacturer) looking for new products.

As the chain of supply has numerous potential points of entry, and the ability to trace the path of the product flow remains limited. This makes the gray market problem a prevalent one in most product categories. The multiple points of entry provide unlimited opportunities for unscrupulous individuals, partners or counterfeiters.

The impact of the gray market is significant and long-term. This affects the revenue, cost, brand reputation, liability and risk of the entire chain of supplies. After sales support for the product may be non-existent or it may affect the company’s profitability to maintain support since no one has paid the applicable support. This also affects the end-user operationally and financially, and it may tarnish the manufacturer’s reputation because of the lowered satisfaction of the end-user with the brand

So how do you protect yourself? Look for component suppliers that are stocking distributors. Take to the search engines to see if there are reports of the supplier having supplied bad or counterfeit parts in the past. If you are unsure, buy a sample and have it tested. While there are some scammers out there, there are also many honest and hard-working small businesses that deserve your business.

What is a battery and how do they work?

CR2032 battery

Batteries power most of our mobile gadgets. These are small chemical powerhouses, which generate electricity by the chemical reaction within the battery housing. Although there are different types of batteries available, all batteries contain cells that have two electrodes and a chemical or an electrolyte between them. Various combinations of series and parallel connections of the electrodes make up a certain voltage rating for the battery. For ease of understanding, we will treat the battery as made up of a single cell.

One of the electrodes is the cathode or the positive (+) terminal and the other is an anode or the negative (-) terminal. Because of the reaction between the two electrodes and the electrolyte inside, there is a buildup of electrons at the anode and a corresponding lack of electrons at the cathode. Although this is an unstable condition, and the electrons want to distribute themselves evenly between the electrodes, they cannot do so because of the presence of the electrolyte and its reaction with the electrodes. An isolated battery soon reaches a chemical equilibrium, and no further reaction occurs.

If the electrons find an alternate path to travel from the anode to the cathode, they will redistribute themselves and the number of electrons will gradually reduce, forcing the chemical reaction to start over again and create more electrons. This process continues until an inert layer covers one or both the electrodes. Usually, the alternate path is through a metal wire, which is a good conductor of electricity and links the two electrodes of the battery through a load or the mobile gadget requiring power.

Electrons flowing from the anode of the battery through the external wire to the load and back to the battery cathode constitute an electric current. Since it is usual to consider the direction of current flow as opposite to that of electron flow, we commonly say current flows from the cathode of the battery through the load and back to the battery’s anode.

Since the physical size of the battery restricts the quantity of chemical inside it, the current produced by the battery is also limited. The battery specification, as mAH or AH, is the product of the current and the number of hours the battery can produce this current continuously. In general, once the chemical within the battery has depleted itself or inert material has covered up the electrodes, the battery becomes useless. However, it is possible to revive or recharge certain types of batteries. These are the rechargeable batteries.

Once a rechargeable battery depletes itself, you can charge it up again by sending a current through it in a direction reverse to what it normally produces when connected to a load. This reverses the chemical reaction inside, and the electrolyte and the electrodes return to their initial condition. You can repeat this discharging and recharging process many times, until the electrolyte exhausts itself totally, and no further revival is possible.

Anti-static electronic component storage bins!

ESD Protection Bins

Great deal alert! We’re parting with some of our static dissipative stacking bins – taking them out of service in our warehouse. There’s still plenty of life available in these bins so grab them while you can at 60% off the price of new bins.

The bins are perfect for storing all your sensitive electronic components and supplies. Also ideal for a warehouse environment where you need some ESD protection.

Here are the larger size bins: Large Anti-Static Stacking Bin

And here are the medium size bins: Medium Anti-Static Stacking Bin

The price on these bins when new are $26 for the medium size and over $30 for the large size. Both sizes are stackable with an open hopper on the front side for easy access to the contents of the storage bin. Limited availability – only about 200 left.

New radial electrolytic capacitor assortment available!

Radial Electrolytic Capacitor Assortment

By popular request we’ve added an additional radial electrolytic capacitor assortment to our lineup of available products. Like our other capacitor kits, this assortment has a big range of capacitances and voltages supported. And like our other assortments, every value is individually bagged and labeled.

But here’s where this kit differs from our other previous kits – we are now able to provide a list of manufacturers and temperature ratings for this assortment so you can be sure that the capacitors in this assortment meet your needs. We’ve designed this assortment to be perfect for anyone’s workbench or ideal in a classroom setting.

Capacitor values range from 0.22uF 50V to 6800uF 10V. There are about 245 radial electrolytic capacitors included spanning 27 different values. Some of the included manufacturers are Taicon, Paccom, Sprague, NIC, Nippon, Marcon and Panasonic.

Motor Start Capacitors vs Motor Run Capacitors

We are often asked about the difference between the two different types of motor capacitors: motor run and motor start. Here are the basic differences between the two:

Motor Start Capacitors
The primary purpose of a motor start capacitor is to briefly increase the motor starting torque as well as to allow a motor to be cycled on and off very quickly. It operates in the circuit by staying active long enough to allow the motor to be brought to 3/4 of it’s full capacity. It is removed at that point by a switch in the circuit. You will find that the voltage rating is often one of these four: 125VAC, 165VAC, 250VAC, and 330VAC.

Motor Run Capacitors
Motor run capacitors will then operate after the circuit is started. Using a motor run capacitor will run the motor with greater efficiency. Motor run capacitors are designed for continuous duty. They are energized while the motor is in operation. You will often find motor run capacitors with a voltage rating of 370VAC or 440VAC with a capacitance of 1.5uF – 100uF. Typically, the construction material is polypropylene film.

Operational information
Electric motors that are single phase require a capacitor for a second-phase winding. If you use the wrong motor run capacitor, the rotor may hesitate due to an uneven magnetic field. The hesitation may result in performance issues such as a noisy or overheated motor, increased energy consumption and general decreased performance.

Faulty motor capacitors
You can sometimes spot a faulty motor run capacitor by it’s swollen appearance – or it may have blown and become leaky. Of course, these capacitors should be carefully replaced. In addition to an outright capacitor failure, the capacitance may become reduced over time. Capacitors that are operating with a decreased capacitance may create performance issues. Again, these capacitors should be carefully replaced.

Solder Sucker for Desoldering – New product alert!

Solder Sucker

We’re always adding new electronic components, parts and supplies to our inventory. This week, one of our new products is a solder sucker, which is a ‘must have’ for anyone that works with electronics and solder.

Crafted in Germany by Amax, this solder sucker is a pump style solder remover. Use it on heated solder to remove the solder from your boards and components. It comes in the original manufacturer’s packaging with instructions for the use and care of your solder sucker.

Here are some basic desoldering instructions:
1. Heat your soldering iron. Push down on the plunger until it clicks to arm the soldering iron.
2. Clean your soldering tip. Place the soldering tip on the side of the old joint. Apply some fresh solder on the old joint to help the old solder soften.
3. Set the plunger on the solder sucker. Place the tip of the solder sucker on the old joint as close as possible to the soldering tip.
4. Release the plunger by pressing the button.
5. Repeat until much of the old solder is gone.
6. If any of the old solder is left in PCB holes, you can heat the old joint again and using the soldering tip on one side and a miniature flat screwdriver on the other, gently rock the joint back and forth lightly to loosen up the tiny leads on the components.
7. You may need to repeat this process again when there is a stubborn joint.
9. Remove your component carefully; taking care to not damage the board.

Microchips to be imbedded in pills?

Yes, it’s true. Proteus Biomedical has announced that they will be launching a innovative product that imbeds microchips in pills so that patients can be monitored by their health care professionals and even their families.

The purpose of the monitoring is to be sure that patients are taking their medications properly and on time and to also monitor a range of additional patient information including respiration rate, heart rate, temperature, sleep patterns and physical activity. It is estimated that up to 50% of all patients take their medication improperly so this will assist health care professionals and family member with the patient’s drug regimen.

The sensors are about the size of a grain of sand. The sensor-enabled tablets are called Helius. The Helius can be taken with pills or incorporated into medications by the drug manufacturers. Once ingested, the sensors are activated by stomach acid. Each sensor contains a very small amount of copper and magnesium which react with stomach acid to create the power necessary to generate a digital signal. Through an adhesive patch on the skin, the digital signal is read and and the data transmitted through the patient’s cell phone.

Don’t look for the microchipped pill just yet. Proteus Biomedical will be introducing their new product in the UK first.

What are breadboards?

Breadboards are a simple solution for circuit building, especially when you need to prototype or test a circuit. Constructed of plastic, a solderless breadboard contains hundreds of spring-loaded connection sockets (also called tie points) which connect the leads for through-hole electronic components and 22 AWG wire to form an electronic circuit. One key feature of breadboards is that they require no solder to connect your components making testing or prototyping a circuit very quick and painless.

How do breadboards work?

A breadboard is constructed on hundreds of holes arranged in vertical and horizontal rows. The outer rows which run lengthwise across the circuit board are generally reserved for the circuit’s power supply. The interior rows of holes are where the electronic components are inserted. Each row of holes forms a node; that is, any components that reside on the same node will be connected when they are inserted into a hole in that same row, or node. This is because under each row is a copper plate that connects the holes to each other.

The future of medical monitoring: Temporary tattoos in place of electrodes and wires

If you’ve ever had an EEG, you’ll remember all the preparation that was required to get you hooked up properly to the monitoring device. There was sticky gel and tape and those pesky electrodes. According to the journal “Science”, researchers have developed a patch which bends, wrinkles and stretches like skin. The patch would be applied to the body like a temporary tattoo and would contain the electronic components necessary for sensing, communications and relaying information from the body to a monitoring device.

In addition to the ease of applying these patches, another major benefit is that any testing could be conducted in a more natural and less stressful environment since results could be transmitted wirelessly to the monitoring equipment.

Not only could the patches contain the electronic components for medical monitoring, they could also be used with patients that have muscular or neurological disorders, such as ALS. The patch could facilitate communication with computers. In addition, the researchers have shown that when placed on the throat, the patch can detect muscle movement.

The patch is constructed in the shape of tiny wires called filamentary serpentine. This configuration allows them to be bent, twisted, scrunched and stretched while maintaining functionality and contact with the skin.

West Florida Components in the community making LED Throwies

West Florida Components was recently invited to participate in a science experiments fair held in conjunction with the USF Education Department.

Each business staffed a booth where elementary school aged kids along with their families could conduct science experiments. The community event was an opportunity for families to enjoy and see the benefits of science in a fun atmosphere. The West Florida Components station was one of about 18 stations at which participants could interact and have fun with science. The event met a significant need identified at the national, state and local levels which is to increase the scientific literacy of students as a way to improve the local, state and global competitive status of our communities and our country.

The staff from West Florida Components made LED Throwies with the fair attendees. Each family member was given an LED, a 3V battery, a magnet and some tape to put their LED Throwie together. Once the Throwies were assembled, they could toss their Throwie at a metal board to earn points. The families learned the science behind the Throwie and were given additional LEDS to take home to so they could rebuild their throwies and experiment further.

If you’d like the instructions to make the LED Throwies, you can visit our web site where we give full instructions with pictures.